Mobile Crusher Plants & Machine

JXSC provides mobile/portable crusher machines for Stone, Rock, Cobble, Granite, Basalt, Iron Ore, Limestone, Quartz,  etc., 

 

Feeding size: <800mm
Capacity: 20-300T/H
Applications: It is widely used in mineral processing, coal, building materials, the chemical industry, refractory, metallurgy, cement, glass, ceramics, power, and other industries.

 

JXSC is a brand mobile crusher manufacturer in China. It helps set up mobile crusher stations for your different plants. It supplies mobile crusher machines such as jaw crushers, impact crushers, hammer crushers, cone crushers, and portable VSI sand-making machines. All mobile crushers are customized and best-selling. The small mini mobile crusher is especially popular!

Mobile Crusher Plants

Mobile Crushers Types

Mobile crushers are divided into tire-type mobile crushing stations and crawler-type mobile crushing stations according to the walking mode. Diverse unit configurations can be performed according to the user’s production requirements. The main matching hosts are jaw crusher, Impact Crusher, cone crusher, heavy hammer crusher, and sand making machine.

Mobile Crushing Station Features

  • Great Value
    The mobile crushing station is flexible, convenient, and has good mobility. It eliminates the tedious construction of foundations when crushing and saves capital construction and relocation costs. It is especially suitable for places with narrow crushing sites. Due to its small size, the transportation costs are greatly reduced.
  • Wide Applicability
    Various combinations are carried out to meet different needs according to the different types of raw materials, scales, and requirements of finished products. It can climb the slope to meet the crushing requirements of mines, hydropower stations, coal mines, and other projects.
  • Green Environmental Protection
    Install atomizing spray equipment at the inlet and outlet to control dust at source; Dust removal equipment: multi-effect new dust removal equipment auxiliary.
  • Strong Independence
    The mobile crushing station is an independent unit that can fulfill its responsibilities. It integrates the receiving, crushing, conveying, and other process equipment. By optimizing the process flow, the crushing performance of rock crushing, aggregate processing, and open-pit mining is improved. The combination of different types of machines can form a powerful crushing operation line to complete the multi-demand processing operation.

Mobile Crushing Plant Working Principle

Mobile crushing stations are flexible and convenient. They have strong mobility, which can save a lot of infrastructure and relocation costs. They can break the material on site and move with the advance of the raw material mining surface, greatly reducing the transportation cost of the materials. Based on the original technology, the optimized combination has launched a new mobile crushing and screening equipment, which can fully adapt to the various situations of mobile crushing screening, create more business opportunities, and lower production costs for customers.

In the operation process of the integrated small mobile crusher, the material is evenly transported to the crusher through the feeder. When the material enters the action area of the plate hammer, it is broken by the high-speed impact of the plate hammer, then thrown to the impact device installed above the rotor to be broken again, and then rebound from the impact pad to the action area of the plate hammer to be broken again.

This process is repeated until the material is crushed to the required size and discharged from the lower part of the machine. By adjusting the gap between the reaction frame and the rotor frame, the particle size and shape of the material can be changed. The spring device is used behind the machine’s induction plate. When the uncracked materials enter the crushing chamber, the front and rear reaction frames move backward, and the uncracked materials are discharged from the machine.

mobile crusehr working principle
mobile crusher station

Small Mobile/Portable Crushing Machine

The small mobile crusher is an efficient and convenient ore-crushing processing equipment that can be processed from ore during processing and production. It can also be moved in the use process, making it more convenient. Small mobile crusher has the characteristics of reasonable matching of crushing equipment at all levels, smooth discharge of the whole line, convenient operation, reliable operation, high efficiency, and energy saving. In particular, it has good mobility, can be extended with raw materials or construction sites, and can be combined to meet the needs of different materials.

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    Mobile Crusher Plants For Sale

    A Mobile Crusher line can also be called a mobile crushing station, mobile crushing machine, mobile crusher plant, etc. Its main characteristics are that it can be mobile operation, walk freely, transfer more conveniently, ensure the safety of equipment production at the same time, and work more reliable.

    A complete mobile crushing production line, classic with mobile jaw crusher + mobile impact crusher, double machine collocation, realize the rough crushing, fine crushing operation of stone, construction waste, etc. It only takes a few days to build the whole production line without piling, which is nearly a month faster than the fixed crushing production line.

    All of The Crusher Stations Can Be Customized

    Mobile Jaw Crusher

    Mobile Jaw Crusher Station

    Feeder + Jaw Crusher + Belt Conveyor

     

    Application: Aggregate plant, mining, coal mining, etc.
    Applicable Materials: Dolomite, limestone, coal mine construction waste and other medium hardness materials.

    Performance Advantages:

    1. Low noise and less dust.
    2. The crushing ratio is large and the product size is uniform.
    3. The overall design is beautiful, the structure is compact, the maintenance is simple, the work is reliable, and the operation cost is low.
    4. The lubrication system is safe and reliable, the parts are easy to replace, and the equipment maintenance is simple.
    5. The crushing cavity is deep and there is no dead zone, which improves the feeding capacity and output.

     

    Mobile Jaw Crusher Plant Technical Parameters

    Model PE-400*600 PE-500*750 PE-600*900 PE-750*1060
    Main Motor and Diesel Power (optional) 30KW-6 45KW-6 75KW-6 110KW-6
    Vibrating Feeder Motor 3 kW 3 kW 11 kW 15 kW
    Conveyor Belt Motor 4 kW 4 kW 5.5 kW 7.5 kW
    Capacity 20-40 T 30-80 T 80-200 T 120-300 T
    Maximum Feed Size Within 40 cm Within 50 cm 60 cm 75 cm
    Belt Size 6000*600 mm 6500*600 mm 8000*800 mm 90000*1000 mm
    Overall Dimensions 8000*1000*2300 mm 9000*1200*2400 mm 12000*3000*3100 mm 12000*3060*3900 mm

     

    Mobile Hammer Crusher Station

    Feeder + Hammer Crusehr + Belt Convery

     

    Advantage:

    • It can be formed at one time without the need for a secondary crushing and shaping process. It is only suitable for crushing limestone and medium-hardness stones with a compressive strength of less than 200MPa.
    • Large inlet, good shape of the finished product , The production process is sealed and environmentally friendly, spraying and dustproof, and the production efficiency is improved by 60%.

     

    Mobile Hammer Crusher

    Mobile Hammer Crusher Plant Technical Parameters

    Model Feed Size Discharge Particle Size Capacity(m3/h) Number of Motor Poles (kW) Weight(T)
    400*300 ≦200 ≦25 5-10 4 7.5 0.8
    600*400 ≦250 ≦30 10-22 4 11 1.5
    800*600 ≦250 ≦30 18-40 4 22 3.2
    1000*800 ≦350 ≦35 25-50 4 55 4.3
    1000*1000 ≦300 ≦35 30-55 6 110 8
    1250*1250 ≦350 ≦35 35-65 6 180 14
    1400*1400 ≦350 ≦35 50-100 6 280 32
    1600*1600 ≦350 ≦35 100-150 8 480 37.5
    Mobile Impact Crusher

    Mobile High Efficiency Impact Crusher Station

    Feeder + Impact Crusher + Belt Conveyor

     

    The sand production rate is more than 90%. It is suitable for crushing more than 200 kinds of minerals such as granite, basalt, limestone, river pebble, quartzite, iron ore, cement clinker and so on.

    Performance Characteristics

    1. It is especially suitable for crushing medium hard and extra hard materials, with sand making and shaping function.
    2. The operation performance is stable and reliable, the discharging particle size can be less than 5mm, the particle shape is uniform, the production capacity is large, and the service life of hammer head is long.
    3. The matching power is small, and the three-stage crushing is changed into two-stage crushing. The process is simplified, the structure is simple, and the maintenance is convenient.
    4. The moisture content is about 8%.
    5. The working noise is lower than 75 dB, the dust pollution is less, and the environmental protection operation is as follows.
    6. The size of the feed port is different for different types of equipment.

     

    Mobile Impact Crusher Plant Technical Parameters

    Model Capacity(T/H) Inlet Size L*W (MM) Feed Size(MM) Discharge Particle Size(MM) Equipped Power(KW) Diesel Engine Power(KW)
    GZ80 50-60 T 600X250 ≤180 ≤5 60 150
    GZ100 70-80 T 800X330 ≤180 ≤5 90 260
    GZ150 90-100 T 1000X350 ≤195 ≤5 132 285
    GZ200 100-120T 1200X450 ≤200 ≤5 160 330
    GZ250 130-150T 1200X600 ≤250 ≤5 220 400
    GZ300 150-180T 1600X600 ≤300 ≤5 315 Diesel Engine Set
    Note 1. The mobile high-efficiency impact crusher can be powered by either a power supply diesel engine or dual power.

    2. The adjustable width range of the discharge seam is 5-20 mm; Finished sand can be controlled within 3mm.

    3. The frequency conversion electric cabinet is used to adjust the number of revolutions and control the particle size of the discharging material.

    Mobile Crushing Sand Machine

    Feeder + Box Crusher + Belt Conveyor

     

    Performance Characteristics

    1. In the production process, the stone can form a protective bottom layer, and the fuselage is not worn and durable.
    2. A small number of easily worn parts are made of extra hard wear-resistant materials, which are small in volume and light in weight, and easy to replace and match.
    3. The size of the feed is large, the crushing ratio is large, and the discharge is uniform. High yield, granular products account for more than 90%, in line with a variety of customer requirements.
    4. The box crusher has adjustable hammer shaft and long service life.
    5. The grid size is adjustable, the product size is controllable, and the particle shape is good.
    6. The case of box crusher can be turned over, which is more convenient for maintenance. Square shank bolt, impact and wear resistance.
    7. The process is simplified, the output is high and the performance is stable.
    8. The hammer head, castor plate and impact plate made of high wear-resistant materials have longer service life.
    9. Low power, low energy consumption, simple maintenance and few vulnerable parts.

     

    Mobile Sand Crusher

    Power Plans of Mobile Crushing Sand Machine

    Model Scheme 1 Scheme 2
    Auxiliary Power HD80 Main power motor of crusher: 75KW

    Feeder motor:7.5kw

    Discharge motor: 5.5kw

    Diesel Power

    Power: 155 kw

    Auxiliary motor of sorting screen: vibration motor 15kw

    Main belt motor: 5.5kw

    Finished product conveyor: 8m*600mm (4.0kw) 5 sets

    HD100 Main power motor of crusher: 110KW

    Feeder motor: 7.5kw

    Discharge motor: 5.5kw

    6126 Diesel Power

    Auxiliary motor of sorting screen: vibration motor 15kw

    Main belt motor: 5.5kw

    Finished product conveyor: 8m*600mm (4.0kw) 5 sets

    HD150 Production capacity per hour(T / h): 100-130 tons

    Total weight tons (T): 16 tons

    Equipment dimension length x width x height (m): 10x3x3.5

    Dimension of main box mm: 3830x1855x600

    Maximum feed size mm: ≤ 550 motor power kw: 160

    Diesel engine model: 615

    HD200 Main power motor of crusher: 200KW

    Feeder motor: 7.5kw

    Discharge motor: 5.5kw

    618 Diesel Power

    Auxiliary motor of sorting screen: vibration motor 15kw

    Main belt motor: 5.5kw

    Finished product conveyor: 8m*600mm (4.0kw) 5 sets

    HD250 Main power motor of crusher: 260KW

    Feeder motor: 15kw

    Discharge motor: 7.5kw

    Large 500 diesel generator set is adopted

    Input bandwidth 12000mm

    Required size of raw materials: ≤ 100

    Mobile Sand Crusher

    Mobile Sand-Making Machine Technical Parameters

    Model Capacity(T/H) Dimensions(L*W*G)(M) Bin Size Maximum Feed Size Motor Power Diesel Engine Model
    HD80 50-60 10x3x3.2 3620X1640X550 ≤350 75 6108
    HD100 70-90 10×3.3×3.4 3830X1800X600 ≤400 110 6110
    HD150 100-120 10x3x3.5 3830X1855X600 ≤550 160 615
    HD200 150-180 11x3x3.5 3830X1995X600 ≤600 200 618
    HD250 200-250 13.6×3.0×4.3 4350X1995X600 ≤800 260 Diesel engine set
    HD300 280-300 14×3.5×4.5 4350X2200X600 ≤800 315 Diesel engine set
    Note 1. Aperture of sand making sieve plate: 5mm, 8mm, 10mm, 12mm, 15mm;

    2. The aperture of stone sieve plate: 30mm. 40mm, 50mm, 60mm. 80mm;

    3. The hammer head is made of high-strength steel or high chromium alloy;

    4. All kinds of stone can be broken to make sand when the pressure is less than 250 MPa;

    5. The mobile crusher can be powered by either power supply or diesel engine or diesel generator set;

    6. If screening is needed, the crushing and sand making machines with different capacities can match the screening machines with different specifications.

    Application Cases of Mobile Crusher Plant

    Why Choose Our Mobile Crusher Machine?

    1. Key Features

    Mobile Sand Crusher

    Six Highlights

     

    1. Wear resistance and long service life

    2. Mobile convenient and efficient

    3. Closed crushing is more environmentally friendly

    4. Stable operation and less time consuming

    5. Independent crushing is more reliable

    6. Simple structure and easy maintenance

    2. Core Advantages

    box crusher

    Details are Perfect

     

    Fighter in Crusher

     

    1. Air flow self circulation vortex chamber, dust removal equipment and noise eliminator are added to eliminate dust pollution with high efficiency and environmental protection.

    2. The spindle is made of 40grmn alloy, the hammer head is made of mn53 alloy, and the screen and liner are made of mn13gr2 alloy. The service life is much better than that of similar products.

    3. The covered fuselage can effectively reduce the production noise, and the fuselage is more solid. Most industries are made of single working components, and the working noise is large.

     

    Excellent Material

    Precision Manufacturing

    New Design

    Efficient Crushing

    Work Scene

    Packing

    mobile crusher shipping

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      3. Mateiral Advantages

      crusher material

      4. Industry Advantages

      JXSC Manufacture VS Common VSI Sand Making Machine
        JXSC Manufacture Common VSI Crusher
      Equipment Quality The core material is mn53, 40grmn, 50gr vanadium and Q345 steel plates with good wear resistance. Hardness, strength industry leading. Ordinary manganese steel plate is used, with average hardness and strength.
      Appearance Design Wrapped shape, one-time molding process, solid and durable, sound insulation and noise reduction. Most of the industries are made up of single working components, which makes a lot of noise.
      Production Process Adopting numerical control automatic production equipment and plasma hydrogen arc welding process, the product has high precision and stronger fuselage. Most of them are manual welding operation, with high precision and large error.
      Production Capacity All products are mechanized and flow process, can be mass produced, master the core technology, and can accept personalized customization. Small workshop production. It is difficult to achieve large-scale production, mass production, product quality assurance.

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